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Setting Up

Routing

After Routing

Dry Fit

We began cutting out Nora and Torvald. The material is half inch thick European Birch plywood (9 ply). The profiles were made in Rhino, nested with the Mosaix plug-in, and sent to Mastercam as IGES files. The parts were CNC routed (thanks Josh Bard) almost the entire way through the material and then manually separated from the sheet using a trim router and a laminate cutting bit – this was to prevent the smaller parts flying off and screwing anything up. The last image above is a dry fit after a light sanding.

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